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Application and Advantage Analysis of Modern Extrusion and Desolventizing Equipment for High-Protein Concentrated Soybean Protein
2025-09-16
QI ' E Group
Special report
This article delves deeply into the modern extraction process of high-protein concentrated soybean protein (SPC). Starting from low-temperature defatted soybean meal and edible ethanol as raw materials, it systematically elaborates on how to remove anti-nutritional components through precise extraction and separation technologies to ensure that the protein purity and content are ≥70%. The article focuses on core processes such as extrusion, desolventizing, drying, and ultra-fine grinding, revealing the crucial impact of each step on the product's stability, functionality, and application performance. It provides implementable technical optimization suggestions for food and feed manufacturers. With the help of flowcharts and data illustrations, it enables technicians to quickly grasp the core logic of efficient SPC production, assisting enterprises in enhancing their quality competitiveness.
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High-protein concentrated soy protein (SPC) has become an indispensable ingredient in the food and feed industries due to its rich nutritional value and excellent functional properties. This article delves deep into the modern extraction process of SPC, offering valuable insights for food and feed manufacturers aiming to enhance product quality and competitiveness.

1. The Background and Significance of SPC

In the food and feed sectors, the demand for high-quality protein sources is on the rise. SPC, with its protein content of ≥70%, has emerged as a popular choice. In the food industry, it is widely used in meat products, bakery items, and dairy substitutes. In the feed industry, it is an essential component in livestock and poultry feeds. The high protein content not only improves the nutritional value of products but also enhances their functional properties, such as water retention and emulsification.

2. The Complete SPC Production Process

The production of SPC involves a series of well - defined steps:

  1. Raw Material Pretreatment: The process starts with low - temperature defatted soybean meal and edible ethanol. The raw materials are carefully selected and pre - treated to ensure the quality of the final product.
  2. Extraction and Separation: Through precise extraction and separation techniques, anti - nutritional components are removed. Ethanol extraction is a key step in this process, which effectively removes sugars and other non - protein substances, ensuring the purity of the protein.
  3. Extrusion and Desolventizing: This step is crucial for improving the stability and functionality of SPC. The extrusion process modifies the protein structure, while desolventizing removes the remaining ethanol.
  4. Drying and Grinding: Low - temperature drying is used to preserve the biological activity of the protein. Ultra - fine grinding further enhances the solubility and dispersibility of SPC, making it more suitable for various applications.
  5. Finished Product Packaging: The final SPC product is packaged in a hygienic and airtight manner to maintain its quality during storage and transportation.
Flowchart of SPC production process

3. Key Technical Points in Each Step

Let's take a closer look at the key technical points in each step:

Ethanol Extraction

Ethanol extraction is an effective method for removing sugars from soybeans. By controlling the ethanol concentration, temperature, and extraction time, a high - quality SPC product can be obtained. Typically, an ethanol concentration of 70% - 80% and an extraction temperature of 40 - 50°C are used, which can remove up to 90% of the sugars.

Low - Temperature Drying

Low - temperature drying at around 50 - 60°C helps to preserve the biological activity of the protein. This ensures that the SPC retains its functional properties, such as gelation and foaming ability.

Ultra - Fine Grinding

Ultra - fine grinding reduces the particle size of SPC to less than 100 microns, significantly improving its solubility. This makes SPC more easily absorbed by the human body or animals, enhancing its nutritional value.

4. Advantages of Modern Equipment over Traditional Processes

Compared with traditional processes, modern SPC production equipment offers several significant advantages:

Aspect Traditional Process Modern Equipment
Automation Low, requiring a large amount of manual labor High, reducing human error and improving production efficiency
Energy Efficiency Low, consuming more energy High, with advanced energy - saving technologies
Product Stability Poor, with inconsistent product quality Good, ensuring stable protein content and quality

5. Typical Application Scenarios

Here are some typical application scenarios of SPC:

Meat Products

In meat products, SPC can be used as a binder and water - retaining agent. Adding 3% - 5% SPC to meat products can increase the water - holding capacity by 10% - 15%, improve the texture, and reduce production costs.

Piglet Feed

In piglet feed, SPC provides high - quality protein, which is easily digested and absorbed by piglets. A diet containing 5% - 8% SPC can significantly improve the growth performance of piglets, increasing their daily weight gain by 10% - 15%.

SPC application in meat products and piglet feed

6. Penguin Group's Equipment Service Advantages

Penguin Group offers state - of - the - art SPC production equipment and comprehensive service solutions. Our equipment is designed with advanced technology, ensuring high - efficiency production, energy conservation, and product quality stability. We also provide customized technical support and after - sales service to meet the specific needs of different customers.

If you are looking to optimize your SPC production process and enhance product competitiveness, Penguin Group is your reliable partner. For a customized SPC production equipment solution, please contact us to get an exclusive technical evaluation report.

Penguin Group's SPC production equipment
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