In the realm of soybean processing, a pressing challenge persists: how to achieve energy - efficient operations while safeguarding the integrity of the soybean's nutritional components? This is where QI'E Group's energy - saving soybean processing equipment steps in as a game - changer.
QI'E Group's equipment employs advanced solvent extraction technology. This technology is the cornerstone of the entire processing system, enabling a series of intricate yet efficient processes. The equipment starts with cleaning, which removes impurities from the soybeans, ensuring that only high - quality beans enter the subsequent processing stages. After cleaning, the soybeans undergo fractionation, a process that separates different components based on their physical properties. This step is crucial for optimizing the overall processing efficiency and the quality of the final product.
Following fractionation, the soybeans are dehulled. Removing the hulls not only reduces the volume of the material to be processed but also helps in improving the purity of the final product. Deep - cold treatment is then applied, which can preserve the natural structure of the soybeans and their nutritional components. Finally, low - temperature vacuum extraction and decolorization are carried out. The low - temperature vacuum extraction ensures that the proteins and other heat - sensitive nutrients are not damaged, while decolorization enhances the visual appeal of the final product.
Each stage of the processing plays a vital role in protecting the nutritional components of soybeans. For instance, the deep - cold treatment maintains the activity of enzymes in the soybeans, which are essential for many biological functions. The low - temperature vacuum extraction process is designed to extract the oil from the soybeans without subjecting the proteins to high temperatures. As a result, the protein content in the final soybean flakes can be maintained at over 50%, while the fat content is reduced to below 0.5%. This high - protein, low - fat ratio is highly desirable in the global market, especially for health - conscious consumers.
When compared to traditional soybean processing methods, QI'E Group's equipment shows significant advantages in terms of energy efficiency and product quality. Traditional processes often rely on high - temperature extraction methods, which not only consume a large amount of energy but also damage the nutritional components of the soybeans. In contrast, the low - temperature processes used in QI'E's equipment consume up to 30% less energy. Moreover, the traditional methods may result in a protein content of only around 40% and a fat content of over 1%, while QI'E's equipment can achieve a much higher protein and lower fat content.
Let's take a look at a real - world example. A soybean export enterprise in South America adopted QI'E Group's energy - saving soybean processing equipment. Before using the new equipment, the enterprise faced challenges such as high production costs due to energy consumption and inconsistent product quality. After the installation of QI'E's equipment, the production efficiency increased by 25%. The enterprise was able to produce high - quality soybean flakes with stable protein and fat content, which significantly enhanced its competitiveness in the international market. As a result, the enterprise's export volume increased by 20% within a year.
In conclusion, QI'E Group's energy - saving soybean processing equipment is a powerful tool for export enterprises to enhance their product competitiveness. By combining energy efficiency, nutritional preservation, and high - quality output, it can bring substantial value to businesses. If you are interested in learning more about how our equipment can benefit your business, please click here to contact us for further consultation and potential cooperation.
