In the global soybean processing industry, a significant challenge has long persisted: how to achieve energy - efficient processing while ensuring the integrity of the soybean's nutritional components. This dilemma not only affects the cost - effectiveness of production but also directly impacts the quality of the final soybean products, which in turn influences their market competitiveness. For example, traditional soybean processing methods often consume large amounts of energy, and in the process, a considerable amount of nutrients can be lost.
QI' E Group has developed a set of highly efficient and energy - saving soybean flake equipment, which is based on two key technologies: solvent extraction and cryogenic treatment. The solvent extraction process involves using a specific solvent to separate the oil from the soybeans. This method can effectively reduce the fat content in the soybeans, with the fat residue typically reduced to less than 1%. Meanwhile, the cryogenic treatment step is carried out at extremely low temperatures, usually around - 20°C to - 30°C. This low - temperature environment helps to preserve the structure of proteins in the soybeans, ensuring that the protein content in the final product remains above 50%.
Let's take a detailed look at each processing step. In the initial cleaning and pre - treatment stage, impurities are removed, and the soybeans are sorted according to size and quality. This step has a minimal impact on the nutritional components but is crucial for ensuring the smooth progress of subsequent processes. During the solvent extraction process, although the fat is removed, the careful selection of solvents and strict control of the extraction conditions help to maintain the stability of other nutrients such as proteins and vitamins. The cryogenic treatment further enhances the preservation of these nutrients by reducing the activity of enzymes that could cause degradation.
Indicator | Traditional Process | QI' E Group's New Equipment |
---|---|---|
Energy Consumption (kWh/ton) | 150 - 200 | 80 - 120 |
Protein Content (%) | 40 - 45 | 50 - 55 |
Fat Residue (%) | 2 - 3 | Less than 1 |
From the comparison, it is clear that the new equipment from QI' E Group has significant advantages in both energy efficiency and product quality.
Several soybean processing enterprises have adopted QI' E Group's equipment and have achieved remarkable results. For instance, Company A reduced its energy consumption by 40% after using the new equipment, which led to a significant reduction in production costs. At the same time, the protein content of its soybean products increased, making them more competitive in the international market. The company's export volume increased by 30% within a year.
If you are a soybean processing enterprise looking for a professional, reliable, and sustainable solution, QI' E Group's energy - saving soybean processing equipment is your ideal choice. It can not only help you reduce costs and improve product quality but also enhance your market competitiveness. To learn more about the equipment's advantages and how it can benefit your business, please click here.