https://shmuker.oss-cn-hangzhou.aliyuncs.com/data/oss/65b068c3c2e9735675cac322/65b46cb67cfeb5177346777c/20240426173741/未标题-1_画板%201.png

How Food Companies Can Reduce Production Costs with Energy-Efficient Low-Temperature Soy Processing Technology
2025-08-16
Penguin Group
Solution
Food manufacturers face growing pressure to deliver high-quality soy ingredients while controlling production costs. Penguin Group’s innovative energy-efficient soy processing equipment offers a sustainable solution by combining low-temperature treatment and solvent extraction technologies. This approach preserves protein quality, produces high-protein, low-fat soy flakes, and significantly reduces energy consumption—lowering operational expenses without compromising product performance. Supported by industry data and real-world case studies, this technology enhances both product value and cost efficiency, empowering food companies to meet health-conscious consumer demands and strengthen market competitiveness. The system represents a practical, scalable advancement for modern soy processing in the global food industry.
https://shmuker.oss-cn-hangzhou.aliyuncs.com/data/oss/65b068c3c2e9735675cac322/668263a4df9f6e7a1281439c/20240809164221/soybean-oil-production-machinery.jpg

How Food Manufacturers Can Cut Costs While Boosting Soy Quality with Low-Temp Processing

In today’s competitive food industry, manufacturers face a dual challenge: delivering high-quality soy-based ingredients while keeping production costs under control. According to the Food and Agriculture Organization (FAO), global soybean processing energy use has increased by over 12% in the past decade—yet many facilities still rely on outdated, high-heat methods that degrade protein quality.

Enter Penguin Group’s innovative low-temperature soy processing equipment. This solution doesn’t just improve product quality—it transforms cost structures for food brands aiming to meet rising consumer demand for clean-label, nutritious ingredients.

Why Traditional Methods Fall Short

Most conventional soy processors use temperatures above 85°C during extraction, leading to significant protein denaturation—a loss of functionality and nutritional value. A study published in the Journal of Food Engineering found that such methods reduce protein solubility by up to 27%, directly impacting texture, shelf life, and market appeal.

Meanwhile, energy-intensive processes contribute to 30–40% of total operating expenses in soy processing plants, according to data from the U.S. Department of Energy. That’s where Penguin Group steps in—not with incremental improvements, but with a full-system upgrade.

Process Parameter Traditional Method Penguin Group Solution
Processing Temp (°C) 85–95 40–55
Protein Retention (%) ~75% ≥92%
Energy Use per Ton (kWh) 1,200–1,400 750–900

Real Results from Real Clients

A mid-sized plant in Brazil saw immediate benefits after installing Penguin Group’s system. Within six months:

  • Energy costs dropped by 35%
  • High-protein soy flakes (≥50% protein) became their new premium offering
  • Customer retention improved as buyers noted better performance in baked goods and plant-based meat analogs

This isn’t just about efficiency—it’s about positioning your brand at the intersection of sustainability, science, and profitability.

Ready to transform your soy processing operations?

Get Your Free Technical Assessment Today

For food companies navigating tighter margins and higher expectations, investing in smart technology like Penguin Group’s low-temp processing isn't optional—it's essential. Whether you're producing tofu, soy milk, or textured vegetable protein, the future belongs to those who can deliver both quality and cost-effectiveness without compromise.

Recommended Products
Related Reading
Hot Products
Popular articles
Recommended Reading
Contact us
Contact us
https://shmuker.oss-cn-hangzhou.aliyuncs.com/tmp/temporary/60ec5bd7f8d5a86c84ef79f2/60ec5bdcf8d5a86c84ef7a9a/thumb-prev.png