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SPC Production Technology Explained: How Modern Equipment Ensures >70% Protein Content and Product Stability
2025-09-06
QI ' E Group
Tutorial Guide
Discover how advanced SPC (Solvent-Processed Concentrated) soy protein production equipment achieves consistent protein levels above 70% while enhancing product stability. This guide breaks down the full process—from low-temperature defatted soy flour and food-grade ethanol selection to extraction, separation, extrusion, solvent removal, drying, and ultra-fine grinding—highlighting how each step removes anti-nutritional factors and improves functionality. Supported by real-world data and case studies, this technical overview empowers food and feed manufacturers with actionable insights for optimizing quality and performance. Learn how precision engineering drives superior soy protein purity and shelf-life.
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How Modern SPC Production Technology Achieves >70% Protein Content & Stability

In today’s competitive food and feed industries, high-purity soy protein concentrate (SPC) isn’t just a feature—it’s a strategic advantage. With demand rising for clean-label ingredients and functional proteins, manufacturers are turning to advanced extraction systems that guarantee consistent protein levels above 70% while minimizing anti-nutritional factors like oligosaccharides and phytates.

✅ Key Insight: The right process design—starting from raw material selection to final powder conditioning—can boost protein purity by up to 15% compared to traditional methods.

Why >70% Protein Matters in SPC Manufacturing

For food processors, especially those producing plant-based meat alternatives or sports nutrition products, protein content directly impacts product formulation efficiency and cost per gram of protein. A study published in the Journal of Food Engineering found that SPC with ≥70% protein allows for better texture development and reduced filler usage in extruded snacks—cutting processing costs by up to 12%.

Step-by-Step Process: From Raw Material to High-Purity Powder

Stage Key Objective Impact on Final Product
Raw Material Selection Use low-temperature dehulled soy flour + food-grade ethanol Reduces denaturation risk; improves solubility & stability
Extraction & Separation Removes sugars, fiber, and phytic acid Boosts protein concentration to 72–75%
Extrusion & Drying Controls moisture and thermal stress Preserves functionality (water holding capacity, emulsification)
Final Milling Achieves particle size ≤ 10 μm Enhances dispersion in liquid formulations (e.g., beverages, sauces)

This systematic approach ensures not only high protein yield but also superior performance in end applications—from dairy-free yogurts to animal feed pellets where digestibility matters most.

SPC production flow diagram showing key stages: raw material → extraction → drying → milling

Real-World Application: Case Study from a European Food Manufacturer

A leading EU-based snack brand reported a 20% reduction in ingredient waste after switching to an optimized SPC system. Their new formula used 72% protein SPC instead of 65%, allowing them to reduce overall binder usage without compromising texture—a win for both sustainability and profit margins.

Comparison chart between traditional vs modern SPC processing: protein content, anti-nutrients, and energy consumption

The bottom line? It’s not just about meeting specs—it’s about building trust through repeatable quality. Whether you’re targeting food-grade or feed-grade markets, precision at every stage is what separates good SPC from exceptional.

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